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数控弹簧机的装机应该注意哪些?

来源: http://www.diannaothj.com    时间:2019-05-23 15:15:20 作者:山东银丰弹簧机设备

一、装配工艺流程与内容:
1. Assembly process and content:
1、联接:装配会有很多衔接,部件电器部件的衔接,更有零部件与零部件之间的衔接,主要能够分为可拆卸联接和不可拆卸联接两种:
1. Connection: There will be a lot of connection in assembly. There will be connection between parts and electrical components, and between parts and components. It can be divided into two kinds: disassemblable connection and non-disassemblable connection.
A、不可拆卸联接在被联接零、部件的运用过程中是不拆卸的,常见的不可拆卸联接有焊接、铆接和过盈联接等。
A. Non-disassemblable joints are not disassembled in the use of jointed parts. The common non-disassemblable joints are welding, riveting and interference joints.
B、可拆卸联接互相联接的零、部件时不损坏任何零件,拆卸后还能够重新联接。常见的可拆卸衔接有螺纹衔接、键联接及销钉联接。
B. Removable joints do not damage any parts when they are connected with each other, and can be reconnected after disassembly. Common removable joints are threaded joints, key joints and pin joints.
2、校正、调整和配作:校正是零部件之间互相位置停止矫正、矫直等,在机械装配中常用的校正办法有平尺校正、程度仪校正、角尺校正、光学校正、拉钢丝校正及激光校正等。有效的矫正零部件之间的间距与相对位置会起到良好作用,同时对机械设备的精细度也有很大协助。
弹簧机
2. Correction, adjustment and matching: Correction is to stop and straighten the positions of parts and components. The commonly used correction methods in mechanical assembly include flat-ruler correction, degree instrument correction, angle-ruler correction, optical correction, wire drawing correction and laser correction. Effective correction of the spacing and relative position between parts will play a good role, and at the same time, it will greatly assist the precision of mechanical equipment.
3、清洗:目的是去除零部件外表或内部的油污和机械杂质,打圈机常见的根本清洗办法有擦洗、浸洗、喷洗和超声波清洗等,清洗工艺办法的选择依据工件的清洗请求、工件资料、批量、油污和机械杂质的性质及粘附状况等要素来肯定,不同的材质会起到不同的清洗效果,有效的清洗对进步装配质量、延长弹簧设备的运用寿命具有重要意义,特别是轴承、密封件、精细零件、光滑系统等关键部件尤为重要。
3. Cleaning: The purpose is to remove the oil contamination and mechanical impurities on the outside or inside of the parts. The common basic cleaning methods of the ring machine are scrubbing, soaking, spraying and ultrasonic cleaning. The selection of cleaning methods is confirmed by the cleaning requirements of the workpiece, workpiece information, batch size, the nature of oil contamination and mechanical impurities, and the adhesion condition. Different materials will have different cleaning effects. Washing effect and effective cleaning are of great significance for improving assembly quality and prolonging the service life of spring equipment, especially for key components such as bearings, seals, fine parts and smooth systems.
4、验收:验收主要包括简单检测、调试、空转运转、负载运转、丈量、入库等。
4. Acceptance and acceptance: Acceptance and acceptance mainly includes simple detection, commissioning, idle operation, load operation, measurement, storage, etc.
二、物理精度请求:包括静均衡、重量、紧固力、噪声、摩擦性、动均衡、转速、密封性、振动、温升等,这些会依照机器的种类类型和用处所需求的内容各不相同。
2. Physical accuracy requirements: including static balance, weight, fastening force, noise, friction, dynamic balance, speed, sealing, vibration, temperature rise and so on. These requirements vary according to the type and use of the machine.
三、装配几何精度请求:包括配合水平、间隙、互相位置、接触质量、相对运动精度、摩擦等,满足这些请求不由需求良好的装配技术也需求高精度的零部件配合。装配中的互相位置精度会直接影响到零部件之间的垂直度、平行度、同轴度以及各种跳动、摩擦等水平。
3. Requirements for assembly geometric accuracy: including coordination level, clearance, mutual position, contact quality, relative motion accuracy, friction and so on. To meet these requirements, not only good assembly technology but also high-precision parts and components are needed. The accuracy of mutual position in assembly will directly affect the verticality, parallelism, coaxiality and various runout and friction levels between components.
数控弹簧机在装机的时分需求同时满足物理精度和装配几何精度,这两项内容有重要意义,对后期消费产品有影响。
NC spring machine can satisfy both physical accuracy and assembly geometric accuracy when it is installed. These two contents are of great significance and have an impact on later consumer products.

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